📍 Hialeah, Florida

Screen Printing
in Hialeah

Screen printing produces the brightest, most durable prints available on custom apparel — thick plastisol ink that outlasts every digital method. For any Hialeah order of 25+ shirts of the same design, it is the most cost-effective, longest-lasting choice.

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Screen Printing in Hialeah, Florida — Adorb Custom Tees
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Hallandale Beach shop
About our shop

Custom Screen Printing in Hialeah, FL

Screen printing is what our shop does most — the presses run daily, and it is the right call for any Hialeah order of 25 shirts or more of the same design. The plastisol ink sits thicker than any digital method, the color is richer, the shirt washes cleaner over years of use, and the per-shirt cost drops fast with quantity. Our shop at 389 NE 2nd Ave is about 28 minutes from Hialeah by I-95 and the 826, so local orders skip the shipping wait and pickup is free.

Screen printing suits how Hialeah actually runs. Youth-baseball and community-group shirts across the 33012, crew apparel for the warehouses and wholesale operations in the industrial district, staff and event shirts along Palm Springs Mile and West 49th Street, and big family runs for quinceañeras and reunions all print the same week. For orders above 50 pieces we run delivery into Hialeah; for everything else, pickup at the shop is a quick trip east.

How it works

What Is Screen Printing?

Screen printing is the oldest and most-established method of applying a custom design to fabric. Ink is pushed through a fine mesh screen — one screen per color — directly onto the garment. Because the ink sits in a thick, opaque layer on the fabric, the finished print is bright, saturated, and dramatically more durable than any digital method over years of washing and wear.

Screen printing squeegee pulling plastisol ink across a garment screen at Adorb Custom Tees Hialeah

How the Screen Printing Process Works

Your design is first separated into individual colors — one screen is prepared for each color, with the design "burned" into a light-sensitive emulsion coating the screen. For a 3-color logo, we prepare 3 screens.

At the press, each garment is loaded onto a platen and the screens are aligned in sequence. A squeegee pulls ink through the screen mesh, depositing a precise layer of ink onto the shirt. Each color goes down in turn, and between colors the shirt passes under a flash-cure unit to set the ink briefly so the next color doesn't smudge.

After all colors are printed, the shirt travels through a conveyor dryer at around 320°F to fully cure the ink into the fabric fibers. The result is a print that will outlast the shirt itself — properly-cured plastisol survives 100+ wash cycles without noticeable fading.

Screen Printing vs DTF

DTF (direct-to-film) transfers apply a printed film to any garment via heat press. DTF wins on quantities under 40–50 pieces (no setup fee, no color-count surcharge), on mixed-garment orders spanning different fabrics, and on complex multi-color or photographic art.

Screen printing wins everywhere else. Above 25–50 pieces of the same design on the same garment, screen printing's per-shirt price drops well below DTF and keeps dropping. On simple 1-4 color designs at any volume above 12 pieces, screen printing is usually cheaper. On long-term wash durability (100+ cycles), screen printing outperforms every other method — the ink layer sits deep in the fabric, not on top of it. For team uniforms, corporate apparel that needs to last for years, and any high-volume repeating order, screen printing is the standard.

Screen Printing vs DTG

DTG (direct-to-garment) prints ink directly into the fibers of a shirt, producing a soft, natural feel — closer to the fabric itself. DTG wins on single-piece and small orders (1–15 pieces), full-color or photographic art on cotton light-colored garments, and rush turnaround where screen setup would be a bottleneck.

Screen printing wins on quantity (25+ pieces of the same design) and per-shirt cost at higher volumes. It also wins on color intensity — DTG's colors are dyed into cotton fibers and can look slightly muted next to screen printing's opaque ink layer on top. For any order profile above about 20 pieces of the same design, screen printing is almost always cheaper per shirt.

Screen Printing vs Embroidery

Embroidery stitches your logo into the garment with thread rather than printing ink onto it. Embroidery wins on structured garments (polos, jackets, caps, fleece), on high-friction wear that would abrade a print, and on the premium look that corporate uniforms and hospitality apparel typically call for.

Screen printing wins on t-shirts, hoodies, athletic wear, and larger design sizes where embroidery would use too many stitches (or too much time). For a full-front or full-back design larger than about 6 inches, screen printing is faster and cheaper than embroidery — usually dramatically so.

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Who we print for

Screen Printing for Hialeah Businesses

Because our presses run every day, the Hialeah orders we print most are the ones ordering 25 or more matching shirts. Three groups make up the bulk of our Hialeah screen printing volume — youth baseball and sports leagues, quinceañeras and community groups across the 33012, and the warehouses and wholesale crews of the industrial district. Here is what those orders actually look like.

Screen-printed shirts on a Hialeah community group at a neighborhood block party

Youth Baseball & Sports Leagues

Hialeah parks stay busy — Little League and travel baseball at Milander Park and Amelia Earhart Park, soccer, and school teams. Team apparel is a natural fit for screen printing: the same design across 15–25 shirts per team, printed in the team colors with numbers on the back, ordered before the season starts. Because leagues often order across multiple teams from one season, we quote in tiers and handle numbered back prints at the press.

Quinceañeras, Reunions & Community Events

In Hialeah the family calendar drives a lot of shirts — quinceañera courts, family reunions, church groups, and neighborhood events all order matching tees by the dozen. At 25+ shirts of one design, screen printing prices out well below any digital method and the print survives years of wear. We keep the artwork on file for the next event and turn most orders around in 3–5 business days.

Warehouses & Wholesale Crews in the Industrial District

Hialeah industrial district — the warehouses, wholesale distributors, and manufacturers off Okeechobee and the 826 — runs branded crew shirts in bulk. Screen printing is built for it: durable plastisol on 50–500 matching tees, reordered on a schedule as crews turn over. We keep the screens on file for recurring accounts and deliver to the dock or hold for pickup.

Capabilities

What We Can Screen Print

Screen printing works best on natural and blend fabrics where the ink can bond into the fiber. Here is what actually works well, what needs a different method, and what specifications apply to your order.

Custom screen-printed garments including t-shirts, hoodies, and tote bags ready for a Hialeah order at Adorb Custom Tees

Garments & Fabrics

Best for: 100% cotton, cotton/poly blends, ringspun cotton, tri-blend, 100% polyester (with plastisol ink or discharge printing on light garments).

Also works: canvas, denim, tote bags, cotton aprons, sweatshirts, hoodies.

Garments we screen print regularly: t-shirts, long-sleeve tees, tank tops, polo shirts (chest only), hoodies, crewneck sweatshirts, tote bags, aprons.

Not ideal for screen printing: structured caps (use embroidery), nylon jackets (use DTF), heavily-textured fleece (use embroidery), performance mesh with holes (use DTF or embroidery).

Color & Design Capabilities

Up to 6 spot colors per design on standard orders. Each color requires its own screen, so cost climbs per color — but the print is unbeatable for saturation and durability. For simple 1-2 color logos, screen printing is dramatically cheaper than any other method at quantity.

Pantone color matching is available on request and recommended for brand-critical work. We mix inks to match your PMS code and keep the recipe on file for reorders.

For photographic or gradient artwork, we generally recommend DTG or DTF instead — screen printing can do half-tones and simulated process, but the setup complexity usually isn't worth it below 200 pieces. If your design requires realistic photography or blended colors, DTG or DTF handles it more cheaply on smaller runs.

Print Sizes & Placement

Left-chest logo: 3.5–4" wide is standard. Full-front print: up to 12" wide (adult), 10" (youth), 8" (toddler). Full-back print: up to 14" wide × 16" tall. Sleeve print: up to 3" wide × 12" long. Numbers on back: up to 10" tall for team uniforms. Names above numbers: up to 3" tall. Non-standard placements (side seam, hem, pocket) available on request.

Pricing & timing

Pricing, Quantities & Turnaround in Hialeah

When Screen Printing Wins on Price

Screen printing has a setup cost (one screen per color) that gets spread across the whole order. That means at low quantities the setup dominates the per-shirt price, and at high quantities it becomes negligible.

Rough thresholds: below 12 shirts of the same design, DTG or DTF is almost always cheaper. From 12–25 shirts, screen printing and DTF are usually within a few dollars per shirt of each other. From 25–50 shirts, screen printing typically pulls ahead. Above 50 shirts, screen printing dominates on price — often 40–60% cheaper than DTF at 100 pieces, and 60%+ cheaper at 200 pieces. Send your quantity and design; we quote both methods so you can compare.

Standard Turnaround

Standard turnaround for screen printing is 5–7 business days from proof approval. First-time orders need extra time for screen preparation; reorders with screens already on file typically run 3–5 business days.

Larger orders (200+ pieces) may take 7–10 business days depending on garment sourcing and production queue. Rush production is available on most orders for an added fee — we tell you honestly at quote time whether we can hit your deadline. Turnaround starts when the proof is approved, not when the order is placed, so the sooner you approve, the sooner production begins.

Rush & Same-Day

True same-day screen printing is only possible on reorders where screens already exist on file. In that case, drop-off by noon and same-day pickup by 5:30 PM is realistic on standard cotton shirts for orders under 50 pieces.

First-time screen printing orders always require screen preparation, which is an overnight process — the fastest possible turnaround on a first-time screen print order is next-day pickup after morning artwork approval. For genuinely last-minute first-time orders, we usually recommend DTF or DTG as a same-day alternative.

Local Delivery vs Free Pickup

Pickup at 389 NE 2nd Ave is always free, Monday through Friday 9:30 AM to 5:30 PM. Free parking in front of the shop, and most Hialeah customers pick up locally to skip shipping.

Local delivery within Hialeah (33012) is available on orders above 50 pieces at a flat delivery fee, or free on orders above 100 pieces. Delivery is typically same-day for orders ready before 2 PM, or next-morning otherwise.

Shipping is available anywhere in the US via tracked UPS or USPS — standard 2–5 business days, expedited overnight available for a fee.

Ready to Get Started?

Request your free quote — most orders ready in 3–7 business days.

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Order process

How to Order Screen Printing in Hialeah

Five steps from first contact to finished pickup. Most customers complete steps 1–3 the same day and have finished shirts within the week.

Prepare Your Artwork

Preferred format: vector artwork (AI, EPS, PDF) with each color on its own layer at the print size. For screen printing, vector is strongly preferred over raster because it separates cleanly by color. If you only have a high-res PNG or JPG, we can usually work with it, or recreate the logo in vector for a small art-prep fee. Simple 1-color logos rarely need art prep; multi-color complex artwork sometimes does.

Get a Quote

Send your artwork, garment type and quantities, number of ink colors, and any deadline. We reply with a per-shirt price, blank garment options in your size range, screen setup costs, and honest turnaround. Quotes are usually returned within one business day, often same-day. There is no charge for the quote and no obligation — we quote against multiple methods when it helps you choose.

Approve the Proof

Once you accept the quote, we send a digital mock-up showing your design at scale on the actual garment color and style, with each ink color labeled. Approve, request revisions, or ask questions. We don't burn screens or start production until you approve the proof — no surprises, no charges before you sign off.

Screen Setup & Production

After approval, we prepare one screen per color in your design. Screens are burned overnight (typically 6–12 hours to prep, coat, and cure). Production runs the next day: each garment loads onto the press, each color prints in sequence, and shirts cure on the conveyor dryer.

Screens are stored on file for 6 months on the assumption you'll reorder — most customers do, and reorders skip the screen-prep step and the associated fee.

Pickup or Delivery

Pick up in person at 389 NE 2nd Ave (free, Monday–Friday 9:30 AM–5:30 PM), opt for local Hialeah delivery on orders above 50 pieces, or ship US-wide via UPS/USPS. Payment is due at pickup or before delivery; we accept credit card, ACH, and business check. Repeat customers can set up net-15 terms after their first order.

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FAQ

Screen Printing in Hialeah — frequently asked questions

What's the minimum order for screen printing?

There is no hard minimum, but screen printing becomes cost-effective at about 12 shirts and dramatically better at 25+. For 1–11 shirts of the same design, DTG or DTF is usually the better call. We tell you honestly at quote time which method fits your order.

How many ink colors can you print?

Up to 6 spot colors on most orders. Each color requires its own screen and setup, so cost climbs per color — but the print itself is unbeatable for durability and color intensity. For photographic or gradient artwork, we usually recommend DTG or DTF instead.

How does screen printing pricing scale with quantity?

There's a fixed setup cost per screen (roughly $25–$40 per color) that gets spread across your order. That's why per-shirt price drops steeply as quantity climbs. At 25 shirts a 2-color print typically runs $8–$14 per shirt; at 100 shirts the same design runs $5–$9; at 250 shirts, $4–$7. Send your exact garment and quantity for a real quote.

How long do screen printing prints last?

Properly-cured plastisol ink outlasts the shirt itself — 100+ wash cycles without noticeable fading is standard. Wash inside-out on cold and tumble-dry on low for maximum longevity. Do not iron directly over the print.

Can you screen print custom shirts for condo tower events and staff uniforms in Hialeah?

Yes — condo towers are one of our biggest verticals in Hialeah. We print staff polos, maintenance crew tees, event shirts for resident socials, and branded uniforms for building management. Bulk pricing kicks in at 24+ pieces, and we offer free delivery to your building's loading dock.

Can you screen print team uniforms with player numbers for Hialeah schools and leagues?

Yes — youth league and school team uniforms with numbered backs are a large part of our Hialeah screen printing volume. Numbers print at the press, not as a separate add-on, so quantity pricing stays predictable. We coordinate with league and school administrators on rosters, sizes, and start-of-season deadlines. Rush turnaround is available for season starts.

Adorb Custom Tees · Hallandale Beach, FL

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