Screen Printing vs DTF
DTF (direct-to-film) transfers apply a printed film to any garment via heat press. DTF wins on quantities under 40–50 pieces (no setup fee, no color-count surcharge), on mixed-garment orders spanning different fabrics, and on complex multi-color or photographic art.
Screen printing wins everywhere else. Above 25–50 pieces of the same design on the same garment, screen printing's per-shirt price drops well below DTF and keeps dropping. On simple 1-4 color designs at any volume above 12 pieces, screen printing is usually cheaper. On long-term wash durability (100+ cycles), screen printing outperforms every other method — the ink layer sits deep in the fabric, not on top of it. For team uniforms, corporate apparel that needs to last for years, and any high-volume repeating order, screen printing is the standard.
